Thursday, 29 October 2015

Wheel Lug Torquing





Proper installation requires torquing wheel-attaching hardware (lug nuts or bolts) to the recommended specification for the vehicle make, model and year. Torque specifications can be found in the vehicle's owner's manual, shop repair manual, industry reference guides or obtained from the vehicle dealer.

 Proper torquing requires using the correct tools, procedures and patterns to prevent over-tightening hardware, stripping threads and stretching studs, as well as will reduce the possibility of warping brake drums, brake rotors or suspension hubs. 

Under- or over-tightening wheel-attaching hardware can be damaging and dangerous. 

Torque specifications are for threads free of dirt, grit, corrosion, etc., so the hardware turns freely. While lubricating hardware THREADS is recommended, it is important NOT to lubricate hardware SEATS. The friction which torque is measured against should come from the hardware seats. Lubricating hardware seats can result in inaccurate torque readings and/or over-torquing the hardware.

Professional  recommends starting hardware by hand, snugging them manually and then using a beam or click-type torque wrench to apply the final torque and confirm the recommended torque value has been reached. 

Professional does not recommend using impact guns or torque sticks when installing wheels.

Impact guns deliver torque as torsional impacts, made by internal hammers. Delivering torque as torsional impacts can damage hardware and wheel finish. Some vehicles, such as Porsches, require the use of special sockets to tighten the hardware without damaging their anodized coating. 

Torque sticks are designed to limit applied torque by absorbing input torque thru torsion deflection, or twist. However, there are many variables that can affect the torsional deflection (absorbed torque) and the applied (delivered) torque. These can lead to inaccurately applied torque or variations in applied torque.

Some of the variables that can cause inaccurate torque delivery: 

Type of impact used (air, electric, cordless) 
Power (air pressure, air volume, length of hose, size of fittings, battery power, battery age) 
Impacts per second 
Size of internal hammers 
Possible use of additional adapters 
Socket size, weight, length 
Operator grip strength 
Weight of the impact
 Applied angle during use

Attempting to fully tighten hardware with impact guns/torque sticks also prevents using a click-type torque wrench to confirm the specified amount of torque is present. While a click-type torque wrench can identify when the selected torque has been reached, it cannot diagnose excessive torque. 

Once you have the right tools, use the appropriate crisscross sequence (patterns shown below) for the number of the vehicle's wheel-attaching hardware positions until all have reached their specified torque value.

New wheels should be re-torqued after the first 50 to 100 driving miles. 

This should be done in case the clamping loads have changed following the initial installation due to the metal compression/elongation or thermal stresses affecting the wheels as they are breaking in, as well as to verify the accuracy of the original installation. 

When rechecking torque value, wait for the wheels to cool to ambient temperature (never torque a hot wheel). Loosen and retighten to value, in sequence using the torque procedures listed above.

Monday, 26 October 2015

Tire Sidewall Separations / Bubbles




Pneumatic tires are made of specialized rubber compounds reinforced by plies of fabric cords and metal wires. While most rubber compounds can be stretched easily, the underlying fabric cords and steel wires actually define the tire's shape by limiting stretching. In order to bond these dissimilar materials, the cords and wires are coated with adhesives and/or rubber before the other components are bonded to them during curing. 

A strong bond between these various components is necessary to provide the desired durability. However the strength of the bond can be reduced if 1) any of the components are contaminated during manufacturing (resulting in incomplete bonding), or 2) components are damaged in service due to use while overloaded/underinflated, or by impact with potholes, curbs or other road hazards that pinch the tire between the rim and the road, or simply stretch the rubber beyond the elastic limit of the underlying cords and wires.

Sidewall Undulation Past experience indicates that a sidewall separation/bubble caused by component contamination or incomplete bonding during manufacturing will appear within the first six months of service. Fortunately these separations/bubbles typically appear when they are small in size and before the tire's strength is substantially reduced. However since typical tires roll about 800 times every mile and the air pressure inside the tire is greater than outside, tire separations/bubbles that are unseen or ignored will continue to grow in size, further reduce strength, often generate noise and vibration, and ultimately lead to tire failure as the tire stretches under load (similar to the way that continuously bending a paperclip back and forth will cause it to weaken and break). However there is one last thing to remember; while a separation/bubble early in a tire's life is usually associated with a manufacturing condition, even a single, significant impact with a deep pothole or sharp curb can cause a new tire and wheel to be damaged. 

If the sidewall separation/bubble appears after six months of on-vehicle service, prolonged driving on overloaded/underinflated tires or a road hazard are the most likely causes. However it may take weeks or months after an impact for a separation/bubble to appear as the damaged or bruised area continues to weaken. Unfortunately the time differential between the impact that caused the initial damage and the delayed appearance of visible evidence often means that the driver has forgotten about the impact that damaged the tire in the first place. 

The varieties of possible causes make it necessary to inspect the tire while mounted on the wheel (sometimes the wheel will show impact damage adjacent to the separation/bubble), as well as to dismount the tire and inspect the condition of its innerliner thoroughly. Sometimes it is necessary to return a tire to the manufacturer's inspection center where it can be dissected before the actual cause can be determined. 

While taller profile tires can be damaged by the more severe impacts with deeper potholes and sharper curbs, low profile tires mounted on large diameter wheels are the most susceptible to this type of damage. The driver of vehicles equipped with low profile tires should make special efforts to avoid potholes, curbs or other road hazards.

Thursday, 22 October 2015

Tire Rubber Cracking


Tires are subjected to one of the harshest environments experienced by any consumer product. In addition to being stretched millions of times as they roll through their life, tires are exposed to acid rain, brake dust, harsh chemicals and direct sunlight, as well as summer's heat and winter's cold. And while a tire's rubber compounds have anti-aging chemicals in their recipes, exposure to the elements will eventually cause rubber to lose some of its elasticity and allow surface cracks to appear. 

"The anti-aging chemicals used in the rubber compounds are more effective when the tire is exercised...The repeated stretching of the rubber compound actually helps deter cracks from forming."

The surface cracks that occasionally appear have been called many things: Weather Checking, Weather Cracking or Ozone Cracking. These small cracks typically develop in the sidewalls or at the base of the tread grooves. Depending on their severity, they may be cosmetic in nature if they don't extend past the rubber's outer surface, or may be a reason to replace the tire if they reach deep into the rubber.

 Because all tires are made of rubber, all tires will eventually exhibit some type of cracking condition, usually late in their life. However, this cracking can be accelerated by too much exposure to heat, vehicle exhaust, ozone and sunlight, as well as electric generators and motors (that have armature brushes). For example, a vehicle parked outside instead of in a garage will constantly expose its tires to the rays of the sun, increasing the likelihood of cracking. Additionally, some sidewall cracking has been linked to abrasion from parking against a curb, or the excessive use of tire cleaners/dressings that inadvertently remove some of the tire's anti-oxidants and anti-ozone protection during every cleaning procedure. Interestingly enough, when sun exposure or excessive cleaning is the cause of the small cracks, the sidewall of the tire facing outward will show damage, while the sidewall facing inward is rarely affected.

 The anti-aging chemicals used in the rubber compounds are more effective when the tire is "exercised" on a frequent basis. The repeated stretching of the rubber compound actually helps resist cracks forming. The tires used on vehicles that are driven infrequently, or accumulate low annual mileage are more likely to experience cracking because long periods of parking or storage interrupt "working" the rubber. In addition to being an annoyance to show car owners, this condition often frustrates motor home and recreational vehicle owners who only take occasional trips and cannot even park their vehicle in a garage or shaded area. Using tire covers at least minimizes direct exposure to sunlight. 

Tire manufacturers' warranties typically cover cracking for a period of 4 years from the date the tire was purchased (receipt for the new tires or in-service date of the vehicle required) or four years from the date the tire was manufactured. 

There are a few conditions that would possibly void the manufacture's coverage. The same types of cracks can also be caused by poor tire maintenance practices. Driving on a tire that was flat, or one that was underinflated or overloaded causes excessive stretching of the rubber compound, and may result in cracks that appear similar to the surface cracks mentioned above. The manufacturers' warranty might not apply if an interior inspection of the tire clearly indicates that the cracks were due to these conditions.

Wednesday, 14 October 2015

Tire Wheels Finishes & Care



Once your new wheels and tires are installed, step back and take a good look. The new, sharper appearance will accent your vehicle splendidly. They look great now; but unfortunately, your wheels are often the dirtiest part of your car because they are constantly exposed to the elements (corrosive brake dust, ocean or road salt, stones, cinders and sticky tar). 

Cleaning Wheels Damage caused by prolonged exposure to these elements will void the finish warranty on your wheels. It's important to clean them properly and often. 

Here are a few tips on how to maintain a wheel's original splendor.

 Before you install them, a coat of wax will help protect your wheels and make them easier to clean.

 Treat the finish of your wheels as you would the finish of your car. Most alloy wheels today feature a painted and/or a clearcoat finish. The best way to take care of wheels without damaging their protective finish is by frequently washing them with a mild soap and water solution. Using a tar and bug remover can prevent permanent tar staining. Periodic waxing will protect the wheel's finish from the elements. 

Never use abrasive cleansers, steel wool pads or polishing compounds.

 Beware of automatic car washes. Some washes use acid cleaners either before or during the wash to remove dirt and grime. Others use stiff brushes for cleaning wheels and tires. Both of these processes could harm your wheel's finish. Wheels with low profile tires can be damaged by the metal tracks used in most car washes. Ask the employees of the car wash about their equipment and procedures before entering the wash. 

Never allow your wheels and tires to be steam cleaned. Steam can dull the paint and clearcoat finish on your wheels.

 Don't clean hot wheels — wait until they cool. Cleaning wheels while they are hot may cause your mild soap solution to dry too quickly leaving spots or a film of soap on your wheels. 

Clean your tires and wheels first, one at a time. Tires and wheels tend to be the dirtiest parts of your vehicle and have a variety of surfaces to clean. So you will want to use the full strength of your hose to initially rinse away all loose dirt and to finally rinse off your soap solution. If you clean your tires and wheels first, you won't expose your washed car to the over spray as you rinse them. Cleaning one at a time focuses your attention and ensures that the soap doesn't dry on one wheel while you're cleaning another. Be sure to use a different sponge on the rest of the car's body to prevent scratching the paint from the particles that may have collected during the wheel cleaning process. 

Clean wheels on a regular basis. Your new tires and alloy wheels are like any other valuable investment. Care for them as you would care for your entire vehicle.

Saturday, 10 October 2015

Flat Tire Repairs - After Driving on Flat Run-Flat Tire



Most run-flat tires make a promise of temporary extended mobility at up to 50 miles per hour speeds for up to 50-mile distances in the event a puncture allows complete air pressure loss. However, even if driven within their speed and distance limitations, driving on run-flat tires with low or no air pressure can permanently damage their internal structure, surrendering strength and durability. 

Therefore, Tire Rack recommends driving the slowest safe speed below 50 miles per hour and the shortest distance to a service provider's facility.

 Unfortunately, when it's time to consider repair, even a trained tire specialist may be unable to confirm internal structure damage resulting from a run-flat tire having been driven in a severely underinflated or zero pressure condition. Such damage may not be visible on the surfaces of the tire's exterior sidewalls or interior liner making it impossible to determine tire suitability for repair or reuse. Because of this, Tire Rack and many tire manufacturers recommend replacement of run-flat tires driven in a severely underinflated or zero pressure condition. 

Rubber Manufacturer Association (RMA) Policies 

The RMA is an industry association whose membership includes most major domestic and foreign manufacturers selling tires in the United States. The RMA collectively establishes the foundation of industry policies, from which the tire manufacturers can specify their company's exact position. 

The RMA makes available training presentations and workshop posters to assist tire technicians with the steps necessary to properly repair tires. Each tire manufacturer specifies RMA tire repair procedures must be followed precisely to have any tire repair deemed proper. 

While basic RMA tire repair procedures remain the same for run-flat tires as non-run-flat tires, many tire manufacturers had issued specific policies that supersede RMA's standard reparability policies. 

Selected Tire Manufacturer's Policies for Run-Flat Tire 

Repair The following list summarizes tire manufacturers' repair policies, however it should be noted that every tire manufacturer that consents to repair, does so only after the punctured tire has passed a thorough exterior and interior examination.

Manufacturer/BrandRepair PolicyAdditional Provisions
BFGoodrichPermitted1 repair maximum
BridgestonePermittedOnly if 15 psi maintained
ContinentalDoes not recommendMfg. Road Hazard Program*
DunlopPermitted
FirestonePermittedOnly if 15 psi maintained
GoodyearPermitted
KumhoPermitted
MichelinPermitted1 repair maximum
PirelliNot endorsedMfg. Road Hazard Program**
YokohamaNot to be repairedMfg. Road Hazard Program***


Replaced free of charge first year or first 2/32" of wear (whichever comes first). Continental advises that a repair to one of its tires invalidates all other manufacturer's warranties.

 Replaced free of charge first year or first 2/32" of wear (whichever comes first), then prorated until worn to 2/32" of remaining tread depth 

5-year prorated replacement until worn to 2/32" of remaining tread depth if punctured in RMA defined repairable area 

Use of run-flat tires deemed non-repairable may result in vehicle or property damage, as well as can cause personal injury or death.

Wednesday, 7 October 2015

Driving on Flat Run-Flat Tires




Run-flat tires offer drivers temporary extended mobility even after a puncture allows complete air pressure loss. However, even run-flat tires will fail if driven too fast, too far or too heavily loaded when flat.

 For this reason, run-flat tires may only be used on vehicles equipped with a Tire Pressure Monitoring System (TPMS) that alerts the driver if one or more tires have lost 25% of their recommended inflation pressure. Illumination of the TPMS warning light identifies that at least one tire is losing/has lost air and establishes the beginning of the extended mobility range the driver can carefully continue driving to escape inclement weather, unsafe surroundings or insufficient visibility, etc. 

Note that a run-flat tire's endurance is dependent on operating conditions such as the flat tire's position on the vehicle, vehicle load, ambient temperature, driving speed and distance traveled. Run-flat tires cannot be driven faster then 50 miles per hour and typically offer up to 50 miles of extended mobility. Selected applications, based on vehicle and the run-flat tire design can range from just 25 miles up to 200 miles. Consult your vehicle owner's manual to determine what you should expect. 

Vehicle handling with run-flat tires at zero pressure is different than at full pressure, too. Aggressive acceleration, cornering and braking should be avoided, as well as any unusual service conditions such as carrying heavy loads or towing a trailer. 

Most tire manufacturers recommend replacement of run-flat tires that have been driven after the TPMS light has illuminated. Run-flat tires driven with low or no air pressure may have experienced irreparable internal structural damage that is not visible in a non-destructive examination. While most run-flat tires offer a promise of temporary extended mobility at speeds up to 50 miles per hour, Tire Rack recommends driving the slowest safe speed below 50 miles per hour, and the shortest distance to a service facility.

Monday, 5 October 2015

Dangers of Mixing Tire Tread Depths




When Buying a Pair of Tires It's best to replace all of a vehicle's tires at the same time. Having the same tread design and tread depth promotes balanced traction and handling. 

However if only a pair of tires is replaced, the two new tires are to be installed on the rear axle with the partially worn tires on the front. This is done to reduce the likelihood of drivers losing vehicle control when tires hydroplane on wet roads.

Hydroplaning can occur when driving through rainstorms or standing water. If water can't flow from under a tire's tread pattern, it can lift the tread until it loses contact with the road. Tires with less tread depth will hydroplane in shallower water and at lower speeds than tires with deeper treads.

 Whether the front or rear tires hydroplane first can make all the difference. 

Hydroplaning front tires promote understeer, a condition in which a vehicle continues forward. Most drivers' natural instinct to lift off the throttle causes an understeering vehicle to slow and helps the front tires regain traction. 

Hydroplaning rear tires promote oversteer, a condition that reduces vehicle stability. If rear tire hydroplaning causes a vehicle to oversteer, lifting off the throttle will further reduce stability, possibly causing the rear of the vehicle to slide, fishtail or spin. 

It's easier for drivers to control understeer; whereas trying to neutralize oversteer is far more challenging. It's better to sacrifice some grip up front rather than at the back. 

When installing a pair of new tires instead of four, Tire Rack's policy is to make sure the new tires are appropriately sized and compatible with the performance category of the current tires. The pair of new tires will then be installed on the vehicle's rear axle.

Notes: Applies to front-, rear- and all-wheel drive vehicles. Some all-wheel drive vehicles also require matching tire tread depths to prevent driveline damage. Minor differences in tread depths between front and rear tires (up to 2/32") are allowable and permit rotating tires.

Saturday, 3 October 2015

Michelin Green X technology



Manufacturing tires for practically every type of consumer vehicle from cars, vans and crossover vehicles to full-size pickups and sport utility vehicles, Michelin has long been committed to better mobility through the "sustainability of the planet and society over the long term.

" While many drivers favor environmentally friendly mobility, most are unaware of how tires influence their vehicle's energy efficiency and environmental impact.

 "[The Green X] is Michelin's guarantee that the tire provides a level of energy efficiency among the highest in the market for its category without compromising other key characteristics, such as traction and treadwear." 
Regardless of the source of power (gasoline, ethanol, diesel, hybrid or plug-in electric), energy is needed to keep a vehicle moving. Lowering tire rolling resistance by optimizing a tire's weight, internal structure, tread design and tread compound makes it possible to reduce vehicle energy consumption, as well as the CO2 emissions and other greenhouse gases emitted by fossil-fuel engines.

 Many of Michelin's most fuel-efficient Original Equipment (O.E.) and replacement tires are branded with their Green X symbol to provide visual confirmation of the tire's positive contribution to vehicle fuel efficiency and the global environment. 

The application of the Green X symbol is determined by laboratory testing on a model-by-model, size-by-size basis. It is Michelin's guarantee that the tire provides a level of energy efficiency among the highest in the market for its category without compromising other key characteristics, such as traction and treadwear. Note: Michelin tires branded with the Green X symbol are identified as such on their SPECS page.